In flexo and gravure printing, clean anilox rollers are essential for consistent print quality. Clogged cells lead to poor ink transfer and defects. Using the correct anilox brush is key to effective cleaning and roller protection.
Bristle Material:
Stainless Steel: For ceramic rollers; aggressive on stubborn deposits.
Brass: For chrome-plated rollers; effective yet reduces scratch risk.
Nylon/Horsehair: For all rollers (gentle cleaning); ideal for daily use with cleaners.
Filament Diameter:
Fine (0.003” / 0.076mm): Think of this as a “delicate touch” option. It’s perfect for high-line screens (800+ LPI), where cells are tiny and easily damaged. The thin bristles slide into narrow cells to remove light residue without bending or breaking the cell walls.
Medium Diameter (0.005” / 0.127mm): The “workhorse” of anilox brushes. It works for most standard rollers (200–800 LPI) and balances cleaning power with safety. Use it for daily or weekly cleaning of moderate
Best Practices for Use
Process: Apply cleaner, gently scrub in a circular motion, rinse thoroughly, and dry completely.
Goal: Regular proper cleaning extends roller life, ensures print consistency, and reduces operational waste.
Conclusion
The right brush, matched to your roller and used correctly, is a simple yet powerful tool for maintaining print quality and protecting your valuable equipment.
We specialize in providing so many kinds of brushes, including cylinder brush, spiral brush, sweeper brush, strip brush, cow brush and so on. Our brushes are manufactured using high-quality materials and advanced techniques, ensuring durability, efficiency, and optimal performance.
